8 Premium Private Label Fitness Apparel Manufacturers: Costs & Quality Guide

The activewear industry races toward $450 billion in sales by 2028. New fitness apparel brands have an incredible opportunity to capture their share of this booming market.

Sure, Gymshark and the other big players grab most of the spotlight. But here’s the thing – private label fitness apparel manufacturers have totally changed the game for newcomers. Just look at Uga Fashion pumping out 200,000 outfits every month. Or Royal Apparel, doing something pretty remarkable by manufacturing domestically in the USA – a path chosen by only 3% of fashion brands.

Maybe you’re hunting for a custom clothing manufacturer with zero minimum order quantities to test the waters. Or perhaps you need someone who can handle massive production runs without breaking a sweat. Either way, you need options.

This piece examines 8 premium private label fitness apparel manufacturers to help you choose the right partner for your brand. You can find options with zero minimum orders to large production capabilities. You’ll also see detailed cost breakdowns and quality benchmarks to help you decide.

Private Label Fitness Apparel Manufacturers

List Of 8 Premium Private Label Fitness Apparel Manufacturers

Comparison Table

ManufacturerLocationMinimum Order QuantityKey CertificationsSustainability Features
UGA WearDongguan, China100 pieces per design/colorBSCI, IntertekFabrics from recycled materials, FSC-certified packaging, bags that biodegrade
Arabella ClothingXiamen, China600 pieces per styleWRAP, SEDEXAdvanced Polygiene technology, eco-friendly materials
Blue Associates SportswearUKNot mentionedNot explicitly mentionedCELYS™ Compostable Fiber, materials from recycling, natural fabric blends
Royal ApparelUSA (NY, NJ, PA)Not mentionedNot explicitly mentionedPure organic cotton, RPET, hemp-based fabrics
ZCH YogaNot mentioned100 pieces (traditional), 500 pieces (seamless)Not mentionedREPREVE® recycled fabric
Signal SportswearTaiwan (HQ)800 pieces per styleOeko-tex, BluesignPolyester from recycled materials
LeelineSourcingChina100 pieces(Flexible)BSCI, ISO14001, SGS, OEKO-TEXMaterials that respect the environment
Tokalon ClothingUSA & ColombiaNot mentionedNot mentionedPackaging from recycled materials, minimal waste approach

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1. UGA Wear

UGA Wear

UGA Wear, a standout among private label fitness apparel manufacturers, has been making private label fitness apparel for over 15 years from their base in Dongguan, China. Their factory spans 5,000 square meters with 6 production lines. More than 100 workers help produce 200,000 pieces of fitness clothing every month.

UGA Wear customization options

The team at UGA Wear takes your ideas and turns them into market-ready fitness apparel that shows off your brand identity. Their designers know their stuff – many have spent over 20 years creating activewear.

You’ll find plenty of ways to customize your products:

  • Logo and brand identity development
  • Fabric selection based on performance requirements
  • Color customization with fresh options
  • Custom labels and hang tags
  • Packaging that matches your brand’s look

The team can create custom samples in just 5-7 days once you approve the design. Brands can perfect their concepts faster before moving to full production.

UGA Wear pricing and MOQ

New and growing fitness brands will find UGA Wear’s prices and minimum orders reasonable. You can start with 100 pieces per design per color, spread across 3-4 sizes. Sports bras and yoga shorts need 200 pieces per design per color because they’re more complex to make.

UGA Wear sustainability practices

Green practices are the life-blood of UGA Wear’s business approach. They’ve put several eco-friendly measures in place:

  1. Using recycled and environmentally friendly fabrics
  2. Smart pattern-making to waste less fabric
  3. FSC-certified paper packaging and recycled bags
  4. Less use of disposable poly bags

These green practices cut down their carbon footprint and make manufacturing cheaper. The savings end up helping their customers.

2. Arabella Clothing

Arabella Clothing

Three siblings from a manufacturing family started Arabella Clothing in 2014. The company started as a small 1,000-square-meter processing plant. Now, it has grown into a large 5,000-square-meter factory. This factory, a leader among private label fitness apparel manufacturers, focuses on high-end fitness and yoga apparel.

Arabella Clothing private label services

Arabella Clothing offers detailed design and product development services. We use both OEM (Original Equipment Manufacturing) and ODM (Original Design Manufacturing) models. Their manufacturing power is impressive with four assembly lines and two cloth hanging systems. These systems produce 300,000 pieces every month.

The company’s production setup has advanced equipment:

  • 20 four-needle flatlock machines
  • 30 overlock machines
  • 97 specialized sewing machines

Arabella’s customization options go beyond basic manufacturing:

  1. Material Selection: Choose from polyester, nylon, tencel, bamboo, cotton, wool blends, and sustainable fabrics
  2. Branding Elements: Custom logos, labels, and packaging solutions that match your brand’s identity
  3. Printing Techniques: Heat transfer, digital printing, silk screen printing, embroidery, reflective printing, and specialized techniques like laser-cut, perforated, and tie-dye applications

Arabella’s clients include well-known brands such as Gymshark, Rise, Audimas, Mountain Warehouse, Horze, and Track & Field.

Arabella Clothing pricing and lead times

Brands wanting to enter the activewear market should note that Arabella’s minimum order quantity (MOQ) is 600 pieces for each style. They show flexibility for smaller orders with stock fabrics that don’t have MOQ limits.

The production timeline runs 30-45 days to complete and ship an order after sample approval. The sampling process takes 7-15 workdays. This lets brands check quality and fit before full production begins.

Arabella Clothing fabric quality and technology

Their strict quality control system delivers consistent product excellence through multiple inspection stages:

  1. Incoming material inspection
  2. Cutting panel verification
  3. Semi-finished product inspection
  4. Final product inspection

Arabella’s investment in specialized equipment maintains fabric quality. They use:

  • Fabric inspection machines to verify material quality
  • Pre-shrinking machines to control fabric elasticity and standardize garment sizing
  • Automated cutting machines for precise panel dimensions
  • Automated hanging systems to optimize production

The company’s WRAP and SEDEX certifications, plus product tests by SGS, B.V Intertek, and TUV, highlight their commitment to ethical manufacturing and quality.

The market just needs more sustainable options. That’s why Arabella expanded its eco-friendly material choices. They now use recycled polyester and other environmentally responsible fabrics that match today’s market trends.

Suggested Reading: 12 T-Shirt Neck Types​: Transform Brand’s Fashion Strategy

3. Blue Associates Sportswear

Blue Associates Sportswear

Royal Apparel stands apart from most activewear brands. Only 3% of apparel manufacturers produce their goods in the USA, and Royal Apparel proudly leads this small group among private label fitness apparel manufacturers. This private label fitness apparel maker is based in Hauppauge, New York. It is known for quality, customization, and eco-friendly practices.

Blue Associates Sportswear eco-friendly materials

Blue Associates Sportswear is a leader in sustainable manufacturing. They have invested a lot in research and development for eco-friendly activewear. Their steadfast dedication to sustainability shows through their extensive range of environmentally responsible materials:

  • Recycled polyesters and nylons made from ocean plastic
  • Natural fibers including merino wool, bamboo, and hemp
  • Advanced sustainable textiles like Tencel and Econyl
  • CELYS™ Compostable Fiber that breaks down 95.4% in 179 days

The company’s original focus was traditional sportswear, but they evolved as customers just needed more sustainable activewear. They choose fabrics that are fully sustainable and safe for the environment. This includes both during production and when the garment eventually degrades back into the earth.

Blue Associates Sportswear pricing structure

Blue Associates Sportswear follows a custom model. They avoid fixed prices, so they can explore more design and material options. They explain that asking for a general price quote without specifications resembles “asking an architect how much for a house”.

Their pricing changes based on several factors:

  1. Order volume
  2. Fabric composition and weight
  3. Performance criteria
  4. Manufacturing methods
  5. Applied trims and features

Blue Associates Sportswear certifications and compliance

Blue Associates Sportswear upholds rigorous standards throughout their supply chain. They make ethical manufacturing and environmental responsibility a priority by working with certified suppliers.

The company doesn’t explicitly mention specific certifications. However, they work with materials and suppliers that follow important industry standards. They source all factory components and trims locally to reduce carbon footprint. This approach matches best practices for sustainable manufacturing.

4. Royal Apparel

Royal Apparel

Royal Apparel stands apart from most activewear brands. Only 3% of apparel manufacturers produce their goods in the USA, and Royal Apparel proudly leads this small group. This private label fitness apparel maker is based in Hauppauge, New York. It is known for quality, customization, and eco-friendly practices.

Royal Apparel USA-based production

Royal Apparel runs its operations from key East Coast locations in New York, New Jersey, and Pennsylvania. Their local presence gives them full control over manufacturing. Brands get faster delivery times and better quality control compared to overseas producers.

Royal Apparel sustainable fabric options

Green practices are the life-blood of Royal Apparel’s business model. Their private label athletic wear has an impressive range of eco-friendly materials:

  • 100% certified organic cotton from domestic farms without pesticides or harmful chemicals
  • Organic viscose bamboo mixed with organic cotton to improve performance
  • Organic hemp fabrics, which makes them hemp clothing wholesalers
  • RPET (Recycled Polyester) made from recycled plastic fibers
  • Triblend fabrics that combine organic cotton, rayon, and polyester

Their “Royal Decree” sustainability promise goes beyond materials. It also covers green manufacturing processes and active participation in environmental initiatives. This integrated approach to sustainability runs through their production and community involvement.

Royal Apparel pricing and order flexibility

Royal Apparel gives brands plenty of options for private label fitness apparel. They work with existing products or create new designs specifically for your brand.

Sample costs run about 2.5 times the garment price, plus extra charges for complex patterns and grading. Samples reach customers within 1-2 weeks after ordering, and production starts after sample approval.

Bulk orders qualify for wholesale discounts, making USA-made products available to new brands. Royal Apparel also offers several customization choices:

  • Private labeling and re-labeling services
  • Tear-away labels for easy rebranding
  • Custom dyeing and screen printing
  • Embroidery and other finishing techniques

Royal Apparel keeps prices competitive through efficient production, even as a domestic manufacturer. Their USA-made garments sometimes cost less than imported options due to recent tariff increases. This combination gives brands both ethical manufacturing and potential cost benefits when looking for domestic production partners.

5. ZCH Yoga

ZCH Yoga

ZCH Yoga has become one of the popular private label fitness apparel manufacturers over the past few years. They serve both 10-year old brands and startups with their eco-friendly materials and flexible ordering options. Their complete approach makes the supply chain process smoother. Brands can focus on marketing and growth instead of dealing with manufacturing complexities.

ZCH Yoga REPREVE® fabric and sustainability

ZCH Yoga shows its dedication to the environment by using REPREVE® fabric. This performance fiber comes from recycled plastic bottles. The innovative material keeps waste out of landfills and cuts down greenhouse gas emissions compared to virgin polyester production. This helps meet the rising demand for sustainable fitness clothes.

REPREVE® fabric in ZCH Yoga’s products gives these benefits:

  • Traceable sustainability through proprietary FiberPrint® technology that verifies recycled content
  • Excellent moisture-wicking capabilities essential for high-performance activewear
  • Four-way stretch and durability comparable to virgin materials
  • Lower environmental impact while maintaining premium performance

ZCH Yoga’s environmental awareness shows in their minimum order quantity (MOQ) policies too. Their eco-friendly MOQ of just 1 design (100 pieces) helps brands avoid excess inventory and save resources. Startups can test market response without large production commitments.

ZCH Yoga MOQ and production capacity

ZCH Yoga runs two specialized production lines with impressive output. Their seamless line makes up to 300,000 pieces monthly, while their four-needle, six-thread line adds 100,000 pieces per month. This huge capacity handles orders of all sizes, from small startup batches to large production runs.

Brands can start small with these flexible MOQ options:

  • Traditional styles: 100 pieces per order (1 piece per style and color, mixed sizes)
  • Seamless styles: 500 pieces per order (1 piece per style and color, mixed sizes)
  • Ready-made designs: No MOQ, ideal for market testing

Production takes 30 days for traditional styles and 40 days for seamless garments. Custom colors need 60 days, while custom fabrics take 80 days. Ready-design options ship in just 10 working days for quick turnaround needs.

Expert Advice: ZCH Yoga works as a partner, not just a manufacturer. They create clothing plans that fit your budget with their “with you every step forward” approach. This support lasts through the entire production trip. It makes them a great choice for brands new to private label fitness apparel.

Steven C., Sales Manager

6. Signal Sportswear

Signal Sportswear

Signal Sportswear has been one of the top private label fitness apparel manufacturers since 1979. It operates facilities across Asia. The veteran manufacturer is based in Taipei, Taiwan. It serves premium sports and outdoor apparel brands in Europe, North America, and Japan.

Signal Sportswear technical fabric innovation

Signal Sportswear stands out through its dedication to state-of-the-art fabric technology. The company’s global materials network spans Taiwan, China, Japan, Korea, Italy, Germany, and the USA. This broad reach helps them:

  • Create state-of-the-art performance textiles including moisture-wicking polyester blends, thermoregulating materials, and odor-resistant fabrics
  • Develop specialized products with advanced technologies like liquid titanium-infused polyester that boosts warmth retention and blood circulation
  • Use eco-friendly materials such as recycled polyester in their leggings

The company excels in outdoor, cycling, running, and ski/snowboard industries. They use technologies like Primaloft® Silver Insulation and Polygiene® anti-bacterial treatment. This shows their commitment to high-performance athletic wear.

Signal Sportswear pricing and MOQ

Signal Sportswear has specific ordering requirements for brands looking to create private label activewear. Their standard minimum order starts at 800 pieces per style to maintain bulk efficiency and competitive pricing.

The pricing structure includes:

  • Sample costs at 2.5 times the quoted unit price
  • Reimbursement of original sample costs after bulk order placement
  • Payment through L/C (letter of credit) or 30% upfront deposit with balance paid against shipping documents

Signal Sportswear global distribution and quality

Signal Sportswear runs a large manufacturing network with facilities in China, Cambodia, and Bangladesh. This global viewpoint lets them deliver premium, flexible, and reliable service worldwide.

Quality remains their top priority:

  • Chemical/substance compliance with standards like AZO, Reach, Nickel-free, PVC, and Oeko-tex
  • All fabrics meet Oeko-Tex or Bluesign approval standards for banned substances
  • Complete quality control from pattern making to final packaging

7. LeelineSourcing

LeelineSourcing

With ​​decades of experience​​ in private label manufacturing, Leelinesourcing combines technical precision with market insights to deliver high-performance activewear. They prioritize ​​consistent quality​​ and on-time delivery, backed by a robust supply chain network spanning Asia and Europe.

​Innovative Fabric Technology​

Our R&D team specializes in ​​next-gen fabrics​​, such as:

  • ​Naked Feel Fabrics​​: Ultra-lightweight, breathable, and moisture-wicking for intense workouts.
  • ​Eco-Conscious Materials​​: Recycled polyester, organic cotton, and biodegradable blends certified by OEKO-TEX and GOTS.
  • ​Performance Enhancements​​: Quick-drying, stretchable yarns for yoga, HIIT, and outdoor activities.

​Customization Flexibility​

From ​​heat-transfer logos​​ to anatomical designs, we empower brands to create unique fits (slim, athletic, or relaxed) and styles. Minimum order quantities (MOQs) start at ​​100 units​​ for trial orders, minimizing risk while allowing scalability.

Global Compliance & Certifications​

Build trust with certifications that mirror Fito’s standards:

  • ​OEKO-TEX® Standard 100​​: Chemical-free textiles.
  • ​ISO 14001​​: Sustainable manufacturing practices.
  • ​BSCI Audits​​: Ethical labor and factory compliance.
  • ​SGS Testing​​: Rigorous quality assurance for durability and safety.

If you are looking for a professional custom sportswear manufacturer or T-shirts manufacturer, LeelineSourcing has served 5000+ customers. With their professional capabilities, their team will definitely meet your needs.

8. Tokalon Clothing

Tokalon Clothing

Tokalon Clothing stands out in different private label fitness apparel manufacturers with their “Conscious Capitalism™” philosophy. They believe businesses should aim beyond profits and work to create positive changes worldwide.

Tokalon Clothing ethical manufacturing

Tokalon’s offices in the USA and Colombia give them complete control over production. Their US team handles client communication while the Colombian team manages production with up-to-the-minute updates.

Their ethical manufacturing practices have:

  • Smart processes that cut waste and save energy
  • Careful supplier selection based on environmental standards
  • Packaging made from recycled and sustainable materials
  • Well-paid employees working in safe conditions

This woman-owned business goes beyond manufacturing. They actively support charities and promote social responsibility in their culture.

Tokalon Clothing pricing and customization

Tokalon’s all-in-one pricing has:

  • Core garment costs
  • Custom upgrades
  • E-commerce packaging
  • Import duties
  • Free photo samples

Fitness studios looking for private labels can customize everything from fabric choice to logo placement. Each detail matches their brand’s look perfectly. Product development begins with CAD sketches. Then, it advances to 2D patterns and 3D prototypes. Finally, it wraps up with wear-tested physical samples.

Tokalon Clothing partnerships and reputation

Tokalon partners with big names like iFIT, XSport Fitness, and 24 Hour Fitness. This shows they can work with major industry players and still maintain high quality.

Their reputation comes from their detailed approach to manufacturing. They take an integrated view of their work, giving equal weight to environmental effects, working conditions, and client success. Their big supplier network helps them source top materials at great prices.

Conclusion

Your brand’s needs and goals play a key role in selecting the right private label fitness apparel manufacturer. The manufacturers we looked at bring different strengths to the table. UGA Wear shines with low MOQs and quick sampling. Royal Apparel makes its mark through USA-based production. Blue Associates Sportswear creates breakthroughs with their CELYS™ technology.

Need help choosing Chinese private label fitness apparel manufacturers or sourcing support? Reach out to us at leelinesourcing.com or email [email protected]. The manufacturer you pick will shape your brand’s future, so take time to evaluate each option’s strengths carefully.

Related Resources

FAQs

Q1. What is the typical (MOQ) for private label fitness apparel?

MOQs vary among private label fitness apparel manufacturers, ranging from 100 pieces per design/color with UGA Wear to 1000 pieces with Fito Industrial Company. Some offer flexibility for smaller trial orders or when using stock fabrics.

Q2. How long does it usually take to produce a private label fitness apparel order?

Production timelines differ based on the manufacturer and order specifics. Generally, it takes 30-45 days after sample approval.

Q3. What sustainable options are available in private label fitness apparel manufacturers?

Many private label fitness apparel manufacturers offer eco-friendly options. These materials include recycled polyester (RPET), organic cotton, and bamboo fabrics. They also feature innovative options like CELYS™ Compostable Fiber from Blue Associates Sportswear and REPREVE® recycled fabric from ZCH Yoga.

Q4. How do private label fitness apparel manufacturers ensure product quality?

Private label fitness apparel manufacturers employ various quality control measures. Many also hold certifications like BSCI, Intertek, WRAP, and OEKO-TEX to ensure quality standards.

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Sharline

Article by:

Sharline Shaw

Hey I'm Sharline, the founder of Leeline Sourcing. With 10 years of experience in the field of sourcing in China, we help 2000+ clients import from China,Alibaba,1688 to Amazon FBA or shopify. If you have any questions about sourcing , pls feel free to contact us.